Materials Management (LOG1023)

One of the primary ways Prent has achieved unparalleled, worldwide, uniform manufacturing quality is by designing and building our own identical thermoformers and secondary operations equipment at our Worldwide Machine Build Facility. These matched thermoformers give Prent Precision computer controls and robotics to ensure uniformity and repeatability ,e ndless flexibility to move jobs from one thermoformer to another around the world , The ability to react instantly to sudden changes or customer requests and A safety net against natural or man-made disasters at one manufacturing site .     Over than that, Prent also provide Shredder machine to destroy rejected finished goods after that will be recycle and turn to be raw material again. So, it will gain the profit because of the technology saving that not waste the cost of rejected finished goods.  Material Return  Once QA confirmed material rejected, purchaser will coordinate to supplier disposition of the re

Logistics And Shipment. When packages are ready for shipment, they’re labeled for traceability and bar coded for inventory control. Prent customers have a variety of shipping options to choose from including just-in-time manufacturing, KanBan programs, VMI (Vendor Managed Inventory), and ship to stock convenience so parts can be placed directly in their inventory for immediate use. In addition, Prent’s Returnable Container program can enhance product protection and improve freight efficiency by eliminating corrugate, skids and related packing materials. Returnable Containers offer customers many advantages,including a bility to density trucks to reduce shipping costs ,d urable,clean packaging ,i ncreased part protection ,w arehouse optimization, since c ontainers are stack able without the need for racks and c losed loop packing, since c ontainers are easily collapsible for return shipm ent . Modes Of Transportation Used    Prent use three types mode

Objective : To establish the process and control of direct material purchase meet customer                                       requirement. 1) Purchaser only purchase direct material from material supplier list . 2) Purchaser shall issue the purchase order with this following information      - Description of the item      - Requisition date       - Date needed       - Supplier name      - Unit price       - Quantity 3) Supplier has to acknowledge the purchase order by fax or email to confirm the unit price and delivery date.Purchaser will follow up with supplier on the delivery arrangement. 4) Supplier has to acknowledge the revised purchase order by fax or email to confirm the changes. 5) Once the purchase is receive, a copy of the purchase order and the related delivery order and invoice is submitted to accounts.

The objective is to provide a systematic and effective Warehouse handling procedure so that there will be an adequate Control of the Warehouse operations. This procedure covers all operations from point of receiving from Manufacturing , storage handling , Handling finished goods stock until deliver to the customer. RECEIVING           Before any Finished Goods can be sent to the warehouse , the store keeper shall ensure that the Finished Goods carton have the correctly label stated ( not limited ) with customer name , Lot Number and quantity product per carton .A4 paper shall apply for each pallets with contain ( not limited ) model , lot number and full pallet quantity. The store keeper has to ensure that the Finished goods on the pallet is in good condition with one of the security system that company use passed label before transferring for shrink wrap. The store keeper will do the on time bin transfer from production machine bin to the actual bin location in warehouse.

RAW MATERIAL STORE HANDLING The objective is to provide a systematic and effective Warehouse handling procedure , so that there will be an adequate control of the Warehouse operations.This procedure covers all the operations from point of receiving from vendor ,storage handling ,issuing to production. Raw Material Store Handling Details RECEIVING Upon receiving store keeper must ensure they have receive Supplier Delivery Order , COC and sample material sheet.After confirm quantity is correct,store keeper need to sign the Delivery order and stamped with date received.Afterward store keeper will be updated the (GRN) in the Ross system , which indicate quantity , description , delivery order no , stock balance and location.The original copy of Delivery Order will be submit to Planner. IN COMING INSPECTION Store keeper will fill up the GRN no and total pallet receives in the supplier delivery order. Later store keeper will send the sample material sheet , CO